All manufacturing industries have long been concerned with production process planning and intralogistics system selection, the same is true for the corrugated board industry. As a manufacturer of corrugated board intralogistics systems, Taiyang has over 20 years of experience in providing optimal solutions for corrugated board manufacturing processes. So far, our team of specialists has participated in over 600 projects including new corrugated board plant planning and old plant process re-planning. As a result, the work of corrugated cardboard production process planning provides a significant contribution to the industry, assisting corrugated board plants in saving production costs while enhancing the productivity and competitiveness.
Issues corrugated board manufacturers may face
- Functional zoning for production is irrational: production capacity is limited;
- Plant design is unreasonable: room requirements of device deployment and process planning optimization may not be satisfied;
- Connection and cooperation between different functional zones are not efficient: extra personnel and equipment are needed due to low efficiency;
- Improper deployment and arrangement of devices: low production efficiency and increased labour intensity;
- Auxiliary zones are irrationally arranged: costs of auxiliary equipment and co-operation with other departments are increased.
What process planning is needed for
- Creating an environment for efficient and high-quality production;
- Laying the basis of realizing intelligent and digitalized manufacturing.
Benefits process planning brings
- Maximized Production Power
- Reasonable Arrangements
- Short Conveying Path
- High Production Efficiency
- Benefits from Optimal Planning
- Minimized Production Consumption
- Reasonable Functional Zoning
- Plant Design
Fitted to
Production
Processes - Optimized
Cost-effectiveness
Workflow of Process Planning and Solution Designing
- Research Before Planning
- Product structure
- Production scale
- Production equipment
- Factory layout
- Intelligentization level
- Special requirements
- Factory Planning
- Factory layout design
- Large functional area layout
- Functional layout of each floor
- Working path for people, equipment and products
- Process Planning
- Production process
- Area layout for equipment and materials
- Warehouse planning
- Factory construction requirements
- Auxiliary functional area planning
- Factory tour route planning
- Approval for Construction & under Construction
- Factory layout design confirmation
- Equipment installation site conformation
- Auxiliary functional area confirmation
- Planning for water, electricity and gas layout
- Installation & Trial Run
