Issues corrugated board manufacturers may face
- Functional zoning for production is irrational: production capacity is limited;
- Plant design is unreasonable: room requirements of device deployment and process planning optimization may not be satisfied;
- Connection and cooperation between different functional zones are not efficient: extra personnel and equipment are needed due to low efficiency;
- Improper deployment and arrangement of devices: low production efficiency and increased labour intensity;
- Auxiliary zones are irrationally arranged: costs of auxiliary equipment and co-operation with other departments are increased.
What process planning is needed for
- Creating an environment for efficient and high-quality production;
- Laying the basis of realizing intelligent and digitalized manufacturing.
Benefits process planning brings
- Maximized Production Power
- Reasonable Arrangements
- Short Conveying Path
- High Production Efficiency
- Benefits from Optimal Planning
- Minimized Production Consumption
- Reasonable Functional Zoning
- Plant Design
Fitted to
Production
Processes - Optimized
Cost-effectiveness
Workflow of Process Planning and Solution Designing
- Research Before Planning
- Product structure
- Production scale
- Production equipment
- Factory layout
- Intelligentization level
- Special requirements
- Factory Planning
- Factory layout design
- Large functional area layout
- Functional layout of each floor
- Working path for people, equipment and products
- Process Planning
- Production process
- Area layout for equipment and materials
- Warehouse planning
- Factory construction requirements
- Auxiliary functional area planning
- Factory tour route planning
- Approval for Construction & under Construction
- Factory layout design confirmation
- Equipment installation site conformation
- Auxiliary functional area confirmation
- Planning for water, electricity and gas layout
- Installation & Trial Run